POST-INSTALLED REBAR - BUILDING CONSTRUCTION SOLUTIONS & SERVICES
Trust Hilti products and solutions to solve the toughest post-installed rebar challenges.
Hilti
has comprehensive information on post-installed rebar theory, design and
installation and if you have any applications on your construction site and
need our expertise, we are available to support you on your construction
site or in your office.
Applications involving extension of existing
construction with new elements
Structural strengthening applications
SUPPORT FROM DESIGN TO
TESTING STAGE
| Rebar installation training | PROFIS Engineering – Reduce rework, save time, control costs | Pullout testing – Coming Soon! | Multiple sales channels |
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Hilti has account managers servicing all
major cities in your country to support you on-site to meet all your training needs, for any Hilti system, used for post-installed rebar work. . | PROFIS Engineering helps you quickly calculate post-installed rebar development lengths as an alternative to cast-in-place rebar installation - reducing redundancy, saving time, and controlling cost. . . . . . | You need to carry out onsite testing for
rebar, if you don’t know the load capacity of a base material. On-site testing can be carried using a
destructive pull-out test or a non-destructive proof load test. . | Hilti has a few ways you can buy from them
you can have an account manager come visit you or you can visit a Hilti store
or call our customer service number. In some markets you can order the product
through the website. Select the communication and sales channel
most relevant for your needs. . |
| .Book a demonstration | Read more | Read more | Contact us |
Drilling holes
Drilling the holes in this application creates the rough surface inside the hole for the adhesive as well as space for the adhesive and the rebar to be installed. Hilti has many drilling tools to choose from for your post-installed rebar work and depending on the size of the holes and depth we can help you select the right tool and chisel.
Tool
Repair Services | Hilti hammer drill bits TE-YX; designed for post-installed rebar holes | Universal Cords | AVR – Worker safety should be a priority |
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All Hilti drilling tools are sold with a 20-year manufacturers warranty. All Hilti paid repairs come with 1-month warranty so if its still not working when you receive it, within the month of the repair, we will look at the tool again and fix it with no repair charge. | Hilti has formulated hammer drill bits
specifically for drilling holes for rebar applications. The TE-YX hammer drill bit has heat-treated flute offering superior wear resistance. The TE-YX has a solid carbide head – superior drilling speed, maximum robustness and less jamming when hitting rebar If you are looking for a more economical drilling solution then the Hilti TE-C hammer drill bit can get the job done for non-structural rebar applications. It has a wide helix spine – transports dust more efficiently to accelerate drilling progress. . . . | As you may already know broken cords are
one of the biggest problems sending demolition tools off the job-site to get
repaired. Hilti now has a universal cord that you can plug into different tools* so; you can keep a few on-site and if a tool needs a new cord you just plug the new one in so; there is ZERO downtime or repair/deliver costs. *The following Hilti drilling tools use the universal cord TE 50 and TE 60.. . . . . | Active Vibration Reduction (AVR)
technology and other practical strategies to help reduce vibration. Through many decades of research and development, Hilti has been minimizing power tool vibration using Active Vibration Reduction (AVR) systems. This technology reduces vibration by up to two-thirds compared to conventional tools, allowing them to be used for longer and more comfortably. Choosing tools with AVR can significantly reduce vibration without compromising performance, making it easier to keep construction workers comfortable and productive. Hilti AVR works in a number of ways to reduce power tool vibration to a minimum, including: 1. Isolated motor 2, Vibration absorbers 3. Decoupled handles.. . . . |
| Read more | Read more | Read more | Read more on Hilti.group |
Epoxy grout (dip and stick
method) versus epoxy mortar
Switch to epoxy mortar by using the
Hilti injectable chemical anchor systems
Why are injectable epoxy mortars better for post-installed rebar applications?
1. SAFETY: Epoxy exposure can be very dangerous to workers health and injectable epoxy mortar systems reduces the amount of epoxy exposure.
2. STRONGER BOND: Bubbles form in the
holes with the epoxy grout method (dip & stick method), bubbles mean less
bonding to the structure so less effective, this is not the case with
injectable epoxy mortars.
3. SAVE MONEY: Wastage occurs with epoxy
grouts with a lot of the epoxy ending up on the floor (or worse on your
workers) and wastage left in tins; but with injectable epoxy mortars you use
what you need and it is injected straight into the hole. If you are using a
cartridge system, it is re-sealable if there is some contents left to use again.
4. FASTER INSTALLATION: Injectable epoxy
mortars can be up to 40% faster than using epoxy grouts where you need to mix
and stir the two components manually.
5. SHORTER EMBEDMENT DEPTHS: Epoxy grout solutions require deeper embedment depths; with Hilti injectable epoxy mortars a shorter embedment depth is required (Hilti has technical datasheets with our products) - which means you save money when using epoxy mortars. For short concrete slab depths, you cannot use epoxy grouts.
clean holes and injecting chemical mortar
This is the most crucial part of the installation for post-installed rebar work. To improve on the sticking power of the chemical adhesive used the hole needs to be free from dust. Hilti can provide you with the relevant accessories and products to reduce the dust in the hole. To really be productive and safeguard that this is done properly on your site; read about the Hilti SAFESet technology.
Hilti provides both manual and battery-operated dispensers and we do recommend that for the correct installation of the chemical adhesives that a battery-powered dispenser is used, you can read more about this below.
| Product selection & information | SAFEset technology | Battery-powered dispenser 22 volts | Calculation services |
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All Hilti products come with a user manual
& operational instruction, you can find this in the box or case. All major
languages are available. You can download the material safety data
sheets or operation instructions, see below for some download links. On request we can also send installation videos for you to watch. . . . . . | Replace manual hole cleaning for up to 60
percent faster chemical anchor installations. At Hilti, we believe in making
installation simple, so we've provided three easy methods you can use to get the job done: The SafeSet Hollow Drill Bit (TE-YD) method of automatic cleaning The SafeSet HIT-Z Rod requires no cleaning. What is the Hilti SafeSet cleaning method? Hilti SafeSet requires both a Hilti Hollow Drill Bit and a properly sized Hilti Vacuum to automatically clean the hole as you drill so you can save time by skipping manual brushing (hole cleaning). | Speed up your installation with peace of mind that the correct amount of adhesive is being injected. Faster, safer & better-quality injection. Easy injection even at low temperatures Fast, easy
foil pack loading High
battery capacity (up to 100 x 500 ml ) Automatic pressure release for no mortar wastage Dose adjustment knob for accurate dispensing | Fast and transparent quotes. How much mortar do I need? Let us help. . . . . . . . |
| View our technical library | Read more | Read more |
PREMIUM solutions for POST-INSTALLED
REBAR WORK
| Post-installed rebar - Non-structural Applications | Post-installed rebar - Structural Standard Solution (Non-Seismic) | Post-installed rebar - Structural Premium Solution (Seismic Approved and
dust free) |
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1x Rotary Hammer SDS Plus TE 30-AVR 1x Hammer drill bit TE-C 16/16 10x Injectable mortar HIT-RE 10 580/1-EE 1x Dispenser HDM 500 box 1x Handle HIT-RBH 1x Brush extension HIT-RBV 1x Round steel brush HIT-RB 16 1x Blow-out pump | 1x Rotary Hammer SDS Max TE 70-AVR 1x Hammer drill bit TE-YX 20/32 1x Bushing tool TE-YP SKHM 1x Handle HIT-RBH 1x Brush extension HIT-RBV 1x Blow-out pump 1x Round steel brush HIT-RB 20 1x Dispenser HDM 500 box 10x Injectable mortar HIT-RE 100-HC 580/1-P | 1x Rotary Hammer SDS Max TE 70-AVR 1x Bushing tool TE-YP SKHM 1x Hammer drill bit TE-YD 25/59 1x Univ. vacuum cleaner VC 20-U 230V 1x Laser range meter PD-E 10x Injectable mortar HIT-RE 500 V5 500ml 1x Dispenser HDM 500 box 1x Cartridge holder HIT-CB 500 1x Hose HIT-VL 11/1.0 1x Piston plug HIT-SZ 25 |
| READ MORE | READ MORE | READ MORE |
Hilti portfolio &
document DOWNLOADS FOR POST- INSTALLED REBAR APPLICATIONS
watch hilti POST-INSTALLED REBAR VIDEOS
SAFEset - Post-Installed Rebar System –
Lap Splice Solutions
HIT RE 500 V3 - Post-installed rebar connections (Structural)
Post-Installed Rebar System – From an engineering perspective
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